Steel Spectacle Blind Flanges (also known as 8-shaped blind flanges) are specialized forged isolation components designed for on/off control of pipelines, valves, and pumps. Comprising a one-piece forged frame with two integrated sections—one solid blind disk and one open bore (flow-through) section—they enable rapid switching between "full isolation" and "full flow" states. Key characteristics, specifications, and technical details are as follows:
- Core Definition: A dual-function forged flange with a spectacle-shaped (8-shaped) structure, engineered to provide positive isolation of piping systems/equipment during maintenance, pressure surges, or emergency shutdowns, while allowing unrestricted flow when required.
- Structural Features:
- One-piece forged construction (eliminates welding defects in the frame);
- Integrated solid blind disk (for isolation) and open bore (for flow-through), with standardized bolt hole patterns compatible with mating flanges;
- Precision-machined sealing faces (consistent with matching flanges) to ensure leak-proof performance.
- Material Scope: Carbon steel (A105, Q235B), stainless steel (304L, 316L, duplex 2205/2507), alloy steel (A182 F11/F22) – forged to international standards (ASTM, EN, JIS) for high mechanical strength, corrosion resistance, and structural integrity under cyclic pressure.
- Key Specifications:
- Size Range: DN10 – DN3600 (customizable to non-standard dimensions); compatible with NPS (1/2" – 144") and JIS A-series (15A – 1500A).
- Pressure Class: PN0.1 – PN420 / Class 150 – 2500 (adapts to low, medium, and ultra-high pressure systems).
- Sealing Face Types: Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ) – matched to the sealing configuration of the mating flange.
- Connection Method: Bolted joint (with gaskets: spiral wound metal, non-asbestos, PTFE) – detachable and rotatable for quick state switching (no need to remove the entire flange during operation).
- Core Advantages:
- Dual-function design (isolation + flow-through) eliminates the need for separate blind flanges and spacers, simplifying on-site operations;
- Forged structure ensures resistance to deformation and fatigue under pressure surges, enhancing safety in critical systems;
- Corrosion-resistant (suitable for harsh media: chemicals, seawater, acidic/alkaline fluids) and durable for long-term service;
- Provides visual confirmation of system state (blind/open), reducing operational errors;
- Facilitates maintenance without full system drainage, improving efficiency and reducing downtime.
- Application Scope: Widely used in oil & gas (pipeline terminals, wellheads, pump stations), chemical processing (reactors, batch processing lines), power generation (boiler feedwater systems, turbine pipelines), marine (shipboard piping, offshore platforms), and petrochemical industries – ideal for scenarios requiring frequent isolation, pressure surge protection, or safe equipment maintenance.